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Magnetic Separator Conveyor Belts

Price 1000 INR/ Meter

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Magnetic Separator Conveyor Belts Specification

Surface Finish
Smooth/Chevron (as per type)

Part Type
Conveyor Belt

Usage & Applications
Used for removing ferrous materials from conveyed products in mining, recycling, and material handling industries

Resistance level
Heat, abrasion, and oil resistant grades available

Color
Black

Water Absorption
Less than 0.5%

Thermal Conductivity
Low; suitable for standard to heat-resistant applications

Product Type
Magnetic Separator Conveyor Belt

Thickness
6 mm to 20 mm (customizable)

Components
Cover rubber, carcass, embedded magnets

Style
Chevron or Plain Surface with embedded magnetic properties

Feature
High abrasion resistance, magnetic attraction capability, long lifespan

Material
Rubber-based with embedded magnetic materials or layers

Width
300 mm to 2000 mm (customizable)

Flame Resistance Level
Optional, as per customer requirement

Weight
Depends on width, thickness, and length; typically 10-15 kg/m2

Tolerance
1 mm (width and thickness)

Length
As per conveyor specification, standard rolls up to 200 meters

Tensile Strength
Up to 2500 N/mm (customizable as per grade)

Hardness
60-70 Shore A

Size
As per conveyor requirements

Natural Rubber
Optional, as per construction

Density
1.35 Gram per cubic centimeter(g/cm3)

Temperature Resistance
-10C to +80C (higher grades available up to 150C)

Rubber Type
Nitrile, EPDM, Natural Rubber blends available

Magnetic Strength
Customizable based on separation requirement

Edge Type
Cut edge or moulded edge

Layer No.
2 to 6 layers as per load capacity

Working Temperature
Standard: -20C to +80C; Heat resistant options available

Repairability
Field vulcanizable for minor damages

Customization
Available in various widths, thicknesses, and magnetic strengths

Carcass Construction
Multi-ply fabric (EP/Nylon) or steel cord for heavy-duty applications

Service Life Expectancy
3-5 years under standard operating conditions

Surface Pattern
Rough Top/Cleat/Chevron as required for application

Magnetic Separator Conveyor Belts Trade Information

Minimum Order Quantity
10 Meter

Payment Terms
Cash in Advance (CID)

Supply Ability
50 Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About Magnetic Separator Conveyor Belts

Magnetic Separator Conveyor Belt we are offering is designed to be utilized for separating magnetic and non-magnetic parts from the base products, which are being conveyed in cement production, coal handling, glass & tyre rubber recycling, and much more. The proposed belt has excellent tensile strength, great flexibility and ability to perform for a longer period of time as it is made out of top-grade rubber material with cutting-edge processing technology. Additionally, we offer Magnetic Separator Conveyor Belt in varied lengths, thicknesses, and widths to meet clients' requirements.

Engineered for Heavy-Duty Industrial Demands

Constructed with durable materials such as multi-ply EP/Nylon fabric or steel cords, these magnetic separator conveyor belts are built to handle tough applications. The customizable magnetic strength and a variety of surface patterns ensure reliable ferrous separation across mining, recycling, and material handling environments. With optional heat, oil, and abrasion resistance, users benefit from steady performance and extended service life.

Customizable Design for Versatile Applications

Every aspect of these conveyor belts-width, thickness, layer count, magnetic strength, and surface finish-can be tailored to meet specific operational requirements. From flat to chevron surfaces, and available belt widths from 300 mm to 2000 mm, these belts adapt effortlessly to diverse conveyor configurations, enhancing the separation process and supporting efficient material flow wherever deployed.

Long-lasting, Reliable, and Easy to Maintain

Designed for longevity, these magnetic separator conveyor belts boast a typical service life of 3-5 years in standard conditions, thanks to robust construction and high-quality rubber blends. Minor damages can be repaired on-site with vulcanization, ensuring minimal downtime and maintenance costs. Additionally, resistance to heat, abrasion, and oil further ensures dependable operation in challenging environments.

FAQ's of Magnetic Separator Conveyor Belts:

Q: How does a magnetic separator conveyor belt work in an industrial setting?

A: A magnetic separator conveyor belt is engineered with embedded magnets that attract and isolate ferrous materials from bulk products as they move along the conveyor. This process ensures contaminants are efficiently removed in industries such as mining, recycling, and material handling.

Q: What customization options are available for these conveyor belts?

A: You can customize width (300 mm to 2000 mm), thickness (6 mm to 20 mm), number of layers (2 to 6), magnetic strength, surface pattern (rough top, chevron, etc.), carcass type, and even the grade for resistance (heat, oil, abrasion) to align with your specific application requirements.

Q: When should I choose a steel cord carcass over a multi-ply fabric carcass?

A: Select a steel cord carcass for extreme heavy-duty or high-tension applications where higher tensile strength and durability are crucial. Multi-ply fabric carcasses (EP/Nylon) are suitable for standard industrial tasks with moderate load and tension demands.

Q: Where are magnetic separator conveyor belts most commonly used?

A: These belts are predominantly utilized in mining operations, recycling facilities, and various material handling sectors where removal of ferrous contaminants from product streams is essential to protect downstream equipment and ensure product purity.

Q: What is the process for repairing a damaged conveyor belt?

A: Minor damages can be fixed directly in the field using vulcanization methods specific to rubber conveyor belts. This process helps restore belt integrity and extends its operational lifespan without the need for extensive downtime.

Q: What are the main benefits of using magnetic separator conveyor belts?

A: These belts offer efficient ferrous material removal, high abrasion resistance, long service life (3-5 years), and customizable features for diverse industrial needs. They help maintain product quality, protect machinery, and reduce maintenance intervals.

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